Lifting and Rigging – NIST Global Blog https://nistglobal.com/blog We Contribute to Safety Thu, 27 Feb 2025 06:31:06 +0000 en hourly 1 https://wordpress.org/?v=6.7.2 https://nistglobal.com/blog/wp-content/uploads/2024/04/cropped-NIST-Global-Logo-SQUARE-32x32.jpg Lifting and Rigging – NIST Global Blog https://nistglobal.com/blog 32 32 Lifting & Rigging https://nistglobal.com/blog/2024/12/lifting-rigging/ https://nistglobal.com/blog/2024/12/lifting-rigging/#respond Wed, 11 Dec 2024 06:47:20 +0000 https://nistglobal.com/blog/?p=2369

NIST Global delivers comprehensive training to mitigate the Legal, International Standard & Organization Safety requirements on Lifting Operations (Indian factories act 1948 Section 29; IS 13367 (Part 1): 1992, OSHA, ANSI)

“WE DO PROMOTE INDUSTRY’s BEST PRACTICES IN LIFTING SAFETY TO SET OUR OWN BENCHMARK”

What is Lifting Safety?

“Lifting safety involves implementing proper techniques, equipment, and protocols to ensure that loads are lifted and moved without causing harm to people, equipment, or the environment. This applies to both manual lifting by individuals and mechanical lifting using cranes, hoists, forklifts, or other machinery”

Know the General Risk of Lifting Activity using Cranes:
Risk is combination of “Likely occurrence” of exposing to the hazards and “consequence” of the occurrence

Likely occurrences – What are the most common crane accidents? 

  • Fall of suspended load
  • Crane collapse
  • Crane toppling
  • Crane collision
  • Stuck with nearby object/structure
  • Electrical shock/Electrocution with overhead power line
  • Traumatic brain injury

ConsequencesWhat are the most common injuries of crane accident? 

  • Spine injury
  • Disability
  • Multiple fractures
  • Head injury
  • Crush injury
  • Amputation
  • Broken bones

WHY Lifting Awareness is important?

  • Lifting activity is one of the life threatening HIGH risk activity.
  • The results of lifting accident will always be major or catastrophic.
  • Number of people under the risk during lifting activity is high.
  • Property Value involved in the lifting activity is high as the load is always heavy.
  • Large space would be demanded to perform lifting activity hence the danger – zone is very high(The entire lifting radius would be considered as danger zone)
  • The equipment used for lifting activity is heavy and critical

 

Lifting Accident case Studies

Case study 1: Thane Crane Collapse (August 2023): In August 2023, a massive crane collapsed at a highway construction site in Thane, Maharashtra, resulting in the deaths of at least 20 workers and injuring three others. The crane was being used to install precast box girders for the Samruddhi Expressway when it toppled onto large concrete slabs, crushing laborers working below.

Reference:  https://www.aljazeera.com/news/2023/8/1/workers-crushed-to-death-as-crane-collapses-at-india-road-construction-site

Case study 2: Chennai Airport Crane Accident (June 2010): At Chennai International Airport, a crane collapsed during construction activities, leading to the death of one worker. The accident was attributed to mechanical failure and inadequate safety protocols.

Reference: https://www.newindianexpress.com/cities/chennai/2011/Aug/26/man-crushed-to-death-at-airport-site-284680.html

Common Causes Identified for lifting failures/accidents:

  • Poor lifting plan
  • Performing Lifting activity in adverse weather condition
  • Usage of unsuitable Crane & lifting accessories
  • Poor Slinging Method
  • Not maintaining COG
  • Incompetent Operator & Lifting Team Members
  • Overloading & Over speeding
  • Using defective Crane/Lifting Tools & tackles
  • Poor communication between the lifting team

Lifting Safety Courses offered by NIST Global:

  1. Lifting & Rigging Training

Find the details from the below link:

https://www.nistglobal.com/lifting-and-rigging.php 

  1. Crane Operational Safety

Find the detail from the below link:

https://www.nistglobal.com/crane-operator.php

Benefits of Third Party Lifting Training:

  • 1. Expertise and Up-to-Date Knowledge
  • 2. Objective Perspective
  • 3. Enhanced Credibility
  • 4. Customized and Comprehensive Training
  • 5. Compliance with Regulations
  • 6. Improved Safety Culture
  • 7. Reduced Accident Rates
  • 8. Cost-Effectiveness
  • 9. Standardization across Teams
  • 10. Improved Employee Confidence

Investing in third-party lifting safety training is a proactive step that demonstrates an organization’s commitment to workplace safety, compliance, and operational efficiency.

WHY NIST Global for Lifting Safety Training?

  • Expertise Trainer – Our Trainers are National & International Certified (LEEA) HSE Professionals-Having Exposures in various sectors such as Construction, Manufacturing, Logistics, Oil & Gas, Power Plants, and Establishments etc.
  • Hands On Training – NIST provides both practical & theoretical training on Lifting Safety – Theoretical Lesson plan is designed as Activity based which ensure audience engagement throughout the training period.
  • High Quality Training Materials – NIST Training materials are customized to specific workplace, Our Materials are designed to mitigate Legal/International Standard/Organization and Industries Best Practice requirements.
  • Interactive Session– NIST believes Trainees involvement thorough the training period is the key stone to fulfill the training outcome. So NIST lesson plan decided in such a way to encourage trainees’ participation through the training period.
  • ISO Certified Organization– NIST Global is ISO 9001:2018, ISO 14001:2015 & ISO 45001:2018 Certified Organization.
  • Customized Training – NIST Global provides both standard & customized lifting safety trainings, Customization will be done based on the client specific requirements.

—-“From Basic Skills to Advanced Techniques, We’ve Got Your Safety Covered!”—-

FAQs

  1. Q: Why should my company take third party training whereas we provide regular lifting training internally?

A: Third party training is legal requirement for certain life threatening activities like Working at height, Confined space, Lifting,  Pressure testing , Hot works etc. Also to ensure the worker competency with external assessment third party training is advisable.

  1. Q: Will practical training provided for lifting safety?

A: Yes, both theoretical and practical training will be provided.

  1. Q: Who can attend the lifting Safety training?

A: Lifting operators; Lifting Supervisors; Lifting engineers; Riggers; anybody who involved in structure erections & Heavy load handling activities shall participate.

 

——–“Contact Us to Elevate Your Lifting Safety Standards!”————

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Top Key Factors for Safe Lifting & Ringing https://nistglobal.com/blog/2023/04/top-key-factors-for-safe-rigging-lifting/ Tue, 25 Apr 2023 11:03:52 +0000 https://nistglobal.com/blog/?p=1653 Workers in industrial Lifting & Ringing must handle a variety of materials and equipment on a daily basis, as well as arrange and assemble massive structures. Workers are frequently required to work in hazardous conditions, where each operation may present its unique set of challenges. Both workers and employers recognise that industrial rigging is a dangerous job. We have read and heard of numerous incidents in which improper rigging practises have resulted in the injuries and deaths of numerous workers. Such accidents still continue to occur. 

This is frequently due to insufficient knowledge and training provided to riggers and other operational personnel. However, with appropriate planning, these jobs can be completed without causing any danger to the worker or damage to the equipment. Industrial workers must be aware of suitable methods of carrying out operations, rigging techniques and equipment, securing loads, the implications of overloading rigging devices beyond their capability, and dealing with unpredictable moving machinery.

Riggers and anyone in charge of handling heavy machinery and equipment must be:

  • Competent to complete specified responsibilities
  • Adequately trained to recognise and detect any hazards associated with the specified assignment
  • Be aware of the surface conditions in which loading/lifting equipment is used. It should be noted that the surface must be even and strong enough to hold not only the lifting equipment, but also the load. It is preferable to avoid loading unneeded items and objects that could injure workers if they are impacted.
  • Aware of rigging techniques and equipment handling (e.g., slings, shackles, hooks, hoist, and blocks).
  • Understanding of the link between load weight and rated capacity of rigging gear and lifting equipment
  • Capable of anticipating issues before they occur, hence avoiding unfavourable outcomes. While performing any particular duty, they must follow all necessary processes.

Precautions with Rigging Gear and Equipment

Riggers should properly inspect their rigging gear and equipment at the start of each shift and before picking up where they left off in order to reduce the likelihood of equipment failure. Several safety measures for managing machines include:

  • Under no circumstances should the crane or rigging equipment be overloaded. They might break, the crane might go over, or it might get damaged if you do that.
  • Make it a point to throw away any equipment or gear that is found to be defective right away. Utilising such equipment is problematic.
  • Inspections of the rigging and apparatus should look for things like bent or sprung hooks brought on by overloading, as well as kinks, broken strands, and frayed areas in wire rope slings and stretched links in chain slings.

Safe Lifting Techniques

There are three main considerations to take into account while lifting a load securely, in addition to choosing the appropriate sling and utilising it properly to hold and move a suspended object.

1. Make a level lift

A load’s centre of gravity may hold the majority of its weight. You must place the hoist hook directly above the centre of gravity in order to perform a level lift. If the hoist hook is placed too far away from it, the load may tilt dangerously and become unbalanced. Due to the load’s weight being distributed unevenly, the slings will also be stressed. Therefore, it is crucial to make a level shift.

2. Focus on the Rated Capacity of the Sling

In most cases, the rated capacity of the sling is mentioned in the manufacturer’s catalogue so that workers are aware of it. It is determined by the material of the sling, its size, and the type of hitch. It is best not to exceed the rated capacity. When sling damage to the rope is of minor or no relevance to the lifting of the load, then, alloy steel chains, wire ropes, and fibre rope slings are usually employed. When sling damage is unacceptably high, synthetic web slings are recommended.

3. Training & Expertise

The leading causes of workplace accidents and injuries are a lack of sufficient training and expertise in handling and using slings. To avoid dangerous situations, it is best to follow the manufacturer’s catalogues and instruction manuals, which include suggestions for correct usage, maintenance, and extending the life of the lifting gear and equipment.

Conclusion

There is no replacement for being aware and having appropriate and proper training when it comes to being safe while handling big gear and equipment. Being aware of the aforementioned elements should provide you with a perspective on certain aspects of safe rigging and lifting.

At NIST Global, we offer industry specific Lifting and Rigging training program that will help your workers to gain in-depth knowledge on best safe practices of Lifting & rigging. We have Industrial experts who carry robust field experience in Lifting & Rigging Training; their training have enabled leading companies to perform safe lifting & rigging & prevent any injuries or loss of life / property.

For further details, kindly call our corporate team @ 91 8754465588 or mail us @ info@nistglobal.com

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